research papers
Operando X-ray absorption spectroscopy study of the Fischer–Tropsch reaction with a Co catalyst
aAtomic and Molecular Physics Division, Bhabha Atomic Research Centre, Mumbai 400085, India, bHomi Bhabha National Institute, Mumbai 400094, India, and cCatalysis and Inorganic Chemistry Division, CSIR – National Chemical Laboratory, Dr Homi Bhabha Road, Pune 411008, India
*Correspondence e-mail: dibyendubarc@gmail.com
This article describes the setting up of a facility on the energy-scanning 2 at ambient pressure and subsequently the catalytic reaction was studied at four different temperatures of 240, 260, 280 and 320°C. The catalyst was studied for 10 h at 320°C and an attempt has been made to understand the process of its deactivation from the XANES and results.
beamline (BL-09) at RRCAT, Indore, India, for operando studies of structure–activity correlation during a catalytic reaction. The setup was tested by operando studies performed on a Co-based catalyst during the Fischer–Tropsch reaction to obtain information regarding structural changes in the catalyst during the reaction. Simultaneous (GC) measurements during the reaction facilitate monitoring of the product gases, which in turn gives information regarding the activity of the catalyst. The combination of and GC techniques was used to correlate the structural changes with the activity of the catalyst at different reaction temperatures. The oxide catalyst was reduced to the metallic phase by heating at 400°C for 5 h under HKeywords: EXAFS; XANES; catalysis; in situ studies; Fischer–Tropsch reaction; structure–activity correlation.
1. Introduction
Studies of structure–activity correlation are essential to understand the performance of catalysts (Weckhuysen, 2002; Hunger & Weitkamp, 2001; Thomas, 1999; Manzoli et al., 2017; Topsøe, 2003) and, in this context, has emerged as an important technique which can give structural information about the catalysts (Newton et al., 2002; Mesu et al., 2005; Tromp et al., 2003). The main advantage of this technique is that it does not need a crystalline sample: it can probe samples in any form, whether crystalline, amorphous, glass, polymer, liquid etc., and therefore can be used as a structure-determining tool for a wide range of homogenous and heterogenous catalysts.
Several ex situ et al. (2015) studied the correlation between the level of Mo dopant and the photocatalytic activity of TiO2 through and studies. Čižmar et al. (2017) also studied the correlation between structure and activity of Cu-modified TiO2–SiO2 nanoparticles using van Haandel et al. (2017) investigated the effect of organic additives on the activity of a (Co)Mo/Al2O3 catalyst using studies. Many such experiments have been performed where studies have given insight into the role of dopants or additives in the catalyst material to improve the which in turn has helped in designing and fabricating tailor-made catalysts.
experiments have been performed to obtain information about the structure of catalysts, which is then correlated with their catalytic performance. For example, MajeedWith recent improvements in the performance of synchrotron beamlines and fast data-acquisition systems, an et al., 2016; Dent, 2002). This experimental revolution heralds a new era of operando measurements where spectra of catalyst samples are recorded during the reaction. Operando measurements have become invaluable in the field of catalysis as they provide exact information during the catalysis process. This has definitely given a better outlook regarding the activity and selectivity of catalysts, and also accurately addresses the problem of deactivation of the catalyst.
spectrum of 1000 eV energy range can now be measured in milliseconds (MüllerOperando et. al. (2005) performed in situ studies on an oxide-supported gold catalyst during the water gas shift reaction to identify the active species in the catalyst responsible for the reaction. Voronov et al. (2014) investigated the Fischer–Tropsch reaction with Co–Re/Al2O3 catalysts. Newton et al. (2007) investigated Pd catalyst systems during CO/NO cycling. Grunwaldt & Clausen (2002) combined X-ray diffraction (XRD) and with online gas analysis and studied Cu-based catalysts for methanol synthesis. Quick and Raman measurements have been simultaneously performed for the Fischer–Tropsch reaction with Co/alumina catalysts (Rochet et al., 2013). Newton et al. (2004) investigated the behaviour of Rh catalysts in situ during NO reduction by CO with FT–IR, dispersive and mass spectrometry.
measurements have been successfully used in many important catalysis systems in the past. For example, TibilettiOne of the techniques which is often complemented by time-resolved
(TR-XAS) for studying heterogenous catalysis is (GC). Online monitoring of the gaseous species using GC during an operando measurement of a catalyst provides exact information regarding the reaction, which in turn determines the activity of the catalyst, while TR-XAS gives information regarding structural changes within the catalyst. Therefore, a combination of TR-XAS and GC can give insight into the structure–activity correlation of a catalyst system.The energy-scanning et al., 2014; Poswal et al., 2014) and so far has been used extensively for ex situ measurements on a wide variety of samples. Recently, a continuous-mode facility was successfully commissioned on this beamline for fast data acquisition and it has been used to monitor the in situ growth of silver nanopaticles (Poswal et al., 2016). In the present work, we describe the development of an operando measurement setup for studying heterogenous catalysis processes with online gas monitoring using GC at the above beamline with the measurements carried out in continuous mode. This setup was used for operando studies of the Fischer–Tropsch reaction using Co3O4 nanoparticles supported on the mesoporous silica sieve SBA-15 (Sigma–Aldrich) as catalyst. The reaction was performed in a specially designed cell with a facility for heating and reaction under various gaseous environments. The structure and activity of the catalyst were studied at different reaction temperatures. Deactivation of the catalyst was also investigated in an attempt to find out the factors responsible for this.
beamline (BL-09), Indus-2, RRCAT, Indore, India, has been operational since 2013 (BasuSeveral X-ray-based studies have also been carried out to characterize Co-based catalysts for the Fischer–Tropsch reaction (Herbert et al., 2016). The Co0 sites are assumed to be the active sites of the catalyst for the Fischer–Tropsch reaction, but there are differences due to the of metallic Co. For example, Sadeqzadeh et al. (2011) found through in situ XRD/EXAFS measurements that the hexagonal close-packed (h.c.p.) phase of Co is more active than the face-centred cubic (f.c.c.) phase. Also, they reported Co sintering as the main mechanism for Karaca et al. (2011) performed in situ XRD measurements on alumina-supported cobalt catalysts promoted with platinum under realistic conditions of the Fischer–Tropsch reaction and found that the formation of a Co2C phase and Co sintering are the reasons for Similarly, Tsakoumis et al. (2012) also performed a combined in situ XAS/powder X-ray diffraction (PXRD) study of a Re-promoted and unpromoted Co catalyst during the Fischer–Tropsch reaction. According to their studies, during the initial deactivation of the catalyst there is no change in the X-ray signal, which suggests that the initial deactivation is a surface-related phenomenon.
2. Experimental details
2.1. Oxide catalyst synthesis
The synthesis of the Co3O4 nanoparticles was carried out following the hydrothermal method reported by Dong et al. (2007). In a typical synthesis, Co(CH3COO)2·4H2O (1 g; Sigma–Aldrich) was dissolved in deionized water (50 ml) with stirring to obtain a transparent solution. Subsequently, 25% NH3 (5 ml) was added under vigorous stirring and the stirring was continued for 10 min to form a homogenous slurry. The resulting solution was then transferred into a Teflon-lined autoclave which was heated to 150°C for 3 h. Afterwards, the autoclave was allowed to cool down to room temperature naturally and the black precipitate was collected by centrifuge, washed with water and absolute ethanol, and dried at 60°C.
2.2. Preparation of supported Co3O4 nanoparticles
A colloidal solution of Co3O4 nanoparticles was obtained by dispersing the above precipitate in a minimum amount of water. The desired amount of SBA-15 was added to the colloidal solution of Co3O4 nanoparticles to achieve 20 wt% of Co metal loading. The slurry formed was stirred for 2 h, centrifuged, washed with water and ethanol, and dried at 60°C for 12 h. The surface loading of Co in the SBA-15 was checked by measurements (XPS) and found to be slightly less than 20%.
2.3. The Fischer–Tropsch reaction
Chemical production of liquid fuels is one of the alternatives to circumvent the problem of dwindling crude-oil reserves. Fischer–Tropsch synthesis is a good route for the production of fuel from syngas, which can be obtained from coal, natural gas, biomass etc. (Khodakov, 2009). The Fischer–Tropsch (FT) reaction involves hydrogenation of CO to produce hydrocarbons such as oxygenates etc., as follows.
Paraffins:
Olefins:
Alcohols:
A supported cobalt catalyst in the metallic state is the most favourable for FT synthesis at low temperature. In this work, SBA-15-supported Co3O4 nanoparticles, synthesized as above, were used for the FT reaction. A small quantity (50 mg) of the as-prepared SBA-15-supported oxide catalyst was pressed into a thin 12 mm-diameter pellet which was used as the sample in a stainless steel cell (described below) for the FT reaction. The oxide catalyst was first reduced by heating it to 400°C at a ramp rate of 10°C min−1 under a 20 ml min−1 flow of H2. The temperature of the sample was maintained at 400°C for 5 h to reduce the oxide catalyst to metallic Co. After reduction of the as-prepared catalyst into metallic cobalt, the temperature of the cell was reduced to the reaction temperature in the presence of H2 and, on attaining the desired temperature, the H2 gas flow was reduced. The catalytic reaction was subsequently monitored at a few different temperatures, viz. 240, 260, 280 and 320°C, with the syngas in an H2:CO ratio of 3:1 and with N2 as internal standard. The flows of the CO, H2 and N2 gases were maintained at 2, 6 and 1 ml min−1, respectively, during the catalytic reaction. Structural changes in the catalyst sample during the reaction were studied at the above-mentioned temperatures using in situ XAS.
2.4. In situ reaction cell and gas-flow system
For operando 2, N2, CO and CH4) are detected using a molecular sieve 5A column and using Ar as the for the gas The CO conversion percentage %COconv is calculated from the GC data using the following formula (Jalama et al., 2007),
measurements, a stainless steel reaction chamber was used, with Be windows for X-ray transmission. The sample was mounted on a stainless steel block which can be heated with two cartridge heaters, each having a power of 200 W. The window flanges and the top flange of the chamber are water cooled. The temperature of the sample can go up to 400°C. A thermocouple was introduced into the cell from the top flange and fixed at the sample holder, thus touching the sample. The temperature at the sample position was controlled to within ±1°C of the set value using a temperature controller coupled with the power supply of the cartridge heaters. The chamber is provided with two 1/4-inch stainless steel tubes for the inlet and outlet of the reaction gases. The inlet of the reaction chamber is connected to a gas manifold where the three gases can be mixed and then fed into the chamber, and the flow of each gas can be controlled using three separate computer-controlled mass-flow controllers (MFCs) and shut-off valves. The outlet of the reaction chamber is connected to a computer-controlled gas (Netel, India) through a six-port auto-sampling valve for the detection of the product gases. The six-port auto-sampling valve has a sample loop of 1 ml and the gas in the sample loop goes to the gas for analysis, while the rest of the outgas goes to the vent. The product gases (Hwhere CO(in), CO(out), N2(in) and N2(out) are the concentrations of the CO and N2 gases at the inlet and outlet of the reaction chamber, respectively, as measured by the gas A schematic diagram of the experimental setup and a photograph of the reaction cell are shown in Fig. 1.
2.5. Operando XAS
Time-resolved K-edge were carried out in transmission mode on the scanning beamline (BL-9) at the Indus-2 synchrotron source (2.5 GeV, 100 mA). The beamline uses a double-crystal monochromator (DCM) which works in the photon energy range 4–25 keV with a resolution of 104 at 10 keV. A 1.5 m horizontal pre-mirror with meridionial cylindrical curvature is used prior to the DCM for collimation of the beam and rejection of higher harmonics. The second crystal of the DCM is a sagittal cylinder with a radius of curvature in the range 1.28–12.91 m, which provides horizontal focusing to the beam, while vertical focusing of the beam is performed by a cylindrical post-mirror mounted facing down. For operando measurements in transmission mode, the reaction chamber containing the sample is placed between two detectors. The first measures the incident (I0), the second measures the transmitted intensity (It) and the absorbance of the sample is obtained as μ = exp(−It/I0).
measurements on the catalyst sample at the CoFor the above measurements the beamline was operated in the recently developed continuous-scan mode which enables time-resolved study on the minute scale while retaining the advantage of high resolution offered by the step-by-step scan of the DCM. This measurement mode is based on restricted movement of the second crystal of the DCM and energy selection is performed by only changing the et al., 2016). In this mode, a full scan is taken in 5 min, while XANES data can be acquired in less than 1 min. oscillations were extracted from plots of the X-ray absorption spectra μ(E) versus E, following the standard procedure (Bunker, 2010; Kelly et al., 2008; Konigsberger & Prins, 1988) and using the IFEFFIT software package (Newville et al., 1995).
by simultaneous rotational motion of the two crystals. The details of this measurement scheme have been reported elsewhere (Poswal3. Results and discussion
Fig. 2 shows the XRD patterns of the as-prepared Co3O4 nanoparticles and of the Co3O4 nanoparticles supported on SBA-15. Both samples show peaks in the diffraction pattern corresponding to the Co3O4 No other phase was detected in the XRD spectra. Figs. 3(a) and 3(b) show the operando XANES spectra measured during the reduction of the as-prepared oxide catalyst sample, and the inset in Fig. 3(a) shows the XANES spectra of the Co standards, i.e. Co3O4, CoO and Co metal. From the figure, it is evident that the XANES features of the as-prepared sample resemble those of Co3O4. During reduction at 350°C the spectrum shifts to lower energy, with XANES features resembling those of the CoO spectrum. As the temperature is increased to 400°C, the intensity of the white line decreases and after 5 h of heating at 400°C [Fig. 3(b)] the matches that of metallic Co foil with reduced intensity of the white line. Therefore, the operando XANES measurements during reduction of the as-prepared sample indicate that, as the temperature is increased, the as-prepared Co3O4 catalyst first reduces to CoO and then to metallic Co.
The operando (a) and 4(b). The spectrum of the as-prepared sample resembles that of Co3O4 [shown in the inset of Fig. 4(a)] with a Co—O peak at 1.4 Å and a Co—Co peak at 2.3 Å. As the temperature is increased during reduction of the catalyst, the intensities of both these peaks decrease and the peaks shift towards higher r values. This may be due to the formation of CoO during the reduction process, as also seen from analysis of the XANES spectra. As the temperature reaches 400°C, after 1 h a new peak starts to appear near 2 Å which represents the Co—Co bond of metallic Co. At 400°C with increasing time, the intensity of the Co—Co peak at 2 Å increases and the intensities of the other peaks decrease [Fig. 4(b)]. After 5 h at 400°C, the spectrum has only one prominent peak near 2 Å, which resembles the features of metallic Co as seen from the inset. Therefore, it can be concluded that the sample kept at 400°C for 5 h is completely reduced to metallic Co with no evidence of CoO or Co3O4 phases in the and XANES spectra. The formation of CoO during hydrogen activation of Co3O4 catalyst has also been reported by other researchers (Jacobs et al., 2004; Passos et al., 2017; Rochet et al., 2013).
spectra recorded during reduction of the as-prepared oxide catalyst sample are shown in Figs. 4The reduced sample was then exposed to the reactant gases and the structural changes during the reaction were studied. Fig. 5 shows the changes in the radial distribution function of the catalyst sample undergoing reaction at different temperatures. From this figure, it is evident that at 240°C and 260°C the structure of the catalyst does not change. The variation in peak intensity is due to the of the disorder factor (σ2). At 280°C the Co—Co peak near 2 Å shows some variation with time as the reaction proceeds. However, there is no evidence for the appearance of a Co—O peak even at this temperature, which demonstrates that CoO is not formed. The variation in Co—Co peak intensity may be due to disorder in the catalyst system which originates because the activity of the sample increases significantly with temperature.
Fig. 6 shows the percentage of CO conversion at 280°C for 7 h and at 320°C for 10 h. It is seen in this figure that, when the temperature is increased from 280 to 320°C, there is a drastic increase in the CO conversion from 20 to 54%. The CO conversion percentage remains almost constant for 7 h at 280°C, but it decreases monotonically with time from 54 to 41% at 320°C. The intensities of the methane and CO peaks in the GC data decrease and increase, respectively, with time at 320°C, as shown in Fig. 7. This suggests that there is a decline in the performance of the catalyst at 320°C, or in other words the catalyst is deactivating.
Fig. 8 shows the XANES spectra recorded during deactivation of the catalyst at 320°C, which show a decrease in the white line intensity at 7726 eV with time. This suggests further reduction of the catalyst due to the reaction gases. Linear combination fitting (LCF) of the XANES spectra with metallic Co and CoO as standards was performed in the energy range of −20 eV to 30 eV around the of the normalized μ spectra. The values of the LCF weights were restricted between 0 and 1, and the sum of all the weights was also constrained to 1. The R factors of the LCFs are less than 0.004. From the results of the LCF (Fig. 9), it can be observed that the metallic Co percentage increases and the CoO percentage decreases with time as the reaction proceeds at 320°C. This observation rules out the possibility of formation of CoO during the reaction which might act as a contributing factor for deactivation. The spectra (Fig. 10) resemble that of metallic Co and the intensity of the Co—Co peak near 2 Å increases with time. There is no evidence of Co—O bonds in the spectra. Therefore, the results corroborate the XANES analysis results, confirming that no CoO phase is formed during deactivation of the catalyst.
Many researchers have tried to find out the reason for deactivation of Co-based catalysts in the FT reaction. Rochet et al. (2013) found that the Co catalyst deactivates due to reoxidation of the catalyst in the presence of the water produced in the FT reaction, but this is ruled out in the present case from the above observation. Another common cause of deactivation of catalysts is sintering, i.e. an increase in particle size during reaction (DeLaRiva et al., 2013) leading to a loss of surface area and hence deactivation. However, sintering generally leads to an increase in the intensity of the metal–metal peak in the FT spectra and hence in (Grunwaldt & Clausen, 2002). The experimental spectra of the present catalyst sample during deactivation of the catalyst at 320°C were fitted from 1.5 to 3 Å assuming a Co—Co shell at 2.50 Å and having a of 12 (not shown here) and the fitting results are tabulated in Table 1. From the fitting results it can be inferred that the Co—Co bond length does not change with time during deactivation of the catalyst at 320°C. There is an increase in the Co—Co with time during deactivation of the catalyst at 320°C, but the change is not significant and it is comparable with the error limits of ±10%. Hence, it may not imply any sintering of the catalyst during the reaction. Also, the increase in may be due to an increase in the proportion of metallic Co phase in the catalyst, as determined from the LCF of the XANES spectra (Fig. 9).
|
Passos et al. (2014, 2017) have studied Co-based catalysts for ethanol steam reforming reactions. They observed that CoO enables cleaning of the catalyst surface by oxidation of deposited carbon, and a very low Co+2/Co ratio in the catalyst sample leads to deactivation of the catalyst due to surface carbon deposition. Under FT reaction conditions, many reactions occur. One of these is the Boudouard reaction,
which may lead to the formation of carbon.
In our case, the percentage of Co2+ in the activated catalyst is also low (around 11%) and there is no further increase in the percentage of Co2+ due to reoxidation during deactivation. Therefore, the process of deactivation may be attributed to carbon formation on the surface of the catalyst during the reaction which does not get removed due to the low concentration of CoO species in the sample. This has also been confirmed through Raman spectroscopic measurements on the deactivated catalyst. The Raman spectrum of the deactivated catalyst is shown in Fig. 11, which gives two broad peaks typical of coke deposits. Similar spectra were observed by Passos et al. (2017) on spent catalysts of ethanol steam reforming reactions after deactivation due to surface carbon deposits. It should be mentioned here that Moodley et al. (2009) also identified carbon deposition as one of the deactivation mechanisms of cobalt-based FT synthesis catalysts by characterizing the spent catalyst using both surface characterization techniques like and bulk characterization tools like temperature-programmed (TPO/TPH) techniques and transmission electron microscopy.
4. Conclusions
A facility has been set up on the energy-scanning
beamline (BL-09) at RRCAT, Indore, India, for operando studies of structure–activity correlation during catalytic reactions using simultaneous measurements of and provides information regarding structural changes in the catalyst during the reaction, while monitors the product gases of the reaction, which in turn gives information regarding the activity of the catalyst.Using this facility, SBA-15-supported Co3O4 nanoparticle catalysts were studied in situ during the Fischer–Tropsch reaction for methane generation by the reaction of CO and H2. The catalyst was first reduced by heating it at 400°C for 5 h under H2 at ambient pressure and it was found from XANES measurements that the as-prepared catalyst first reduces to CoO and then to metallic Co during reduction.
The activity of the reduced catalyst was subsequently observed at a few different temperatures, viz. 240, 260, 280 and 320°C, and it was found by XANES and
measurements that the structure of the catalyst does not show any significant change during the Fischer–Tropsch reaction at these temperatures and remains in the metallic Co phase.It has further been observed that, as the reaction temperature is increased from 280 to 320°C, the activity of the catalyst increases significantly. However, at 320°C the Co catalyst shows deactivation with time. The catalyst was studied for 10 h at 320°C and an attempt was made to understand the process of deactivation using XANES and
analysis.From the structural analysis results it was observed that there is no evidence of formation of a CoO phase during the reaction which might be responsible for deactivation of the catalyst. There is also no clear evidence from the
measurements of any sintering of the catalyst during the reaction. Therefore, there is a strong possibility that deactivation of the catalyst is caused by carbon formation on the surface of the catalyst which does not get removed because of the very low concentration of CoO in the reduced sample. This was confirmed by ex situ Raman spectroscopy measurements on the deactivated catalyst.References
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