research papers
Crystal bending in triple-Laue X-ray interferometry. Part II. Phase-contrast topography
aINRIM, Istituto Nazionale di Ricerca Metrologica, Strada delle Cacce 91, 10135 Torino, Italy, and bDipartimento di Fisica, UNITO, Università di Torino, Via Pietro Giuria 1, 10125 Torino, Italy
*Correspondence e-mail: e.massa@inrim.it
In a previous paper [Sasso et al. (2023). J. Appl. Cryst. 56, 707–715], the operation of a triple-Laue X-ray interferometer having the splitting or recombining crystal cylindrically bent was studied. It was predicted that the phase-contrast topography of the interferometer detects the displacement field of the inner crystal surfaces. Therefore, opposite bendings result in the observation of opposite (compressive or tensile) strains. This paper reports on the experimental confirmation of this prediction, where opposite bendings were obtained by copper deposition on one or the other of the crystal sides.
Keywords: crystal X-ray interferometry; phase-contrast topography; bent crystals; moiré images; thin films; crystal strains.
1. Introduction
Bent silicon crystals have been extensively studied because they are used as optics for the conditioning of X-ray beams and analysers for ; Qi et al., 2021; Kaganer et al., 2020; Guigay & Sanchez del Rio, 2022), and to infer the stresses in thin films and devices on substrates (Vaudin et al., 2011). We are motivated by the search for systematic errors in the measurement of the silicon lattice parameter by crystal X-ray interferometry and the realization of the kilogram by counting silicon atoms (Massa et al., 2011, 2015, 2020a; Kessler et al., 2017; Yang et al., 2020). Therefore, our concern is the phase of the diffracted waves.
(Nesterets & Wilkins, 2008Relaxation, reconstruction and oxidation of the surfaces of the splitting and recombining crystals (splitter, mirror and analyser) forming the interferometer cause lattice strains (Quagliotti et al., 2013). The magnitude of their effect on the lattice parameter measurement was estimated by a finite element analysis, where the (a fundamental property of the crystal–environment interface) was modelled by an elastic membrane having 1 N m−1 tensile strength (Melis et al., 2015, 2016; Massa et al., 2020b). In addition, a stress difference between surfaces might bend the crystal, and previous studies suggested that the measured lattice spacing might refer to the surface rather than the bulk (Mana et al., 2004a,b; Apolloni et al., 2008).
Therefore, in a previous paper (Sasso et al., 2023), we studied the operation of a triple-Laue X-ray interferometer having one of its splitting and recombining crystals cylindrically bent. Specifically, we noted that the interferometer sees the displacement fields of the splitter's and analyser's inner sides. This result and, in turn, the prediction that opposite bending will result in the observation of opposite (compressive or tensile) strains opened the way to an experimental investigation by the phase-contrast imaging of crystal interferometers (Bonse & Hart, 1966; Bonse et al., 1976; Ohler et al., 1999; Bergamin et al., 2000; Fodchuk & Raransky, 2003; Massa et al., 2009, 2020a; Drmeyan et al., 2013, 2017), which is the subject of this paper.
The paper is organized as follows. Section 2 outlines the operation of the interferometer and the experimental setup for the phase-contrast topography. The measurement procedure, measurement equation and data analysis are described in Section 3. We bent the crystal via the growth of a thin Cu film on one side. The electroless coating is described in Section 3.2. In Section 3.3, the finite element analysis of a coated crystal sets the stage for the measurement design and the understanding of the results. The comparisons between the topography results and the prediction of the interferometer digital twin are given in Section 4. The results confirm the predictions made and deliver further insights into the curvature of a single Si crystal under the effect of stress in a thin film.
2. Experimental setup
Fig. 1 shows the experimental setup (Hart & Bonse, 1970). A first crystal (splitter) splits 17 keV X-rays from a fixed-anode (0.1 × 10) mm2 Mo Kα source, and the rays are recombined, via two mirror-like crystals, by the last crystal (analyser). The X-ray interference is extremely sensitive to any local mismatch of the crystal lattices in a direction orthogonal to the diffracting (220) planes. A displacement in any interferometer crystal equal to one plane creates a 2π phase shift. Therefore, the interference result is a moiré pattern encoding the differences between the displacement fields of the four crystals (Chetwynd et al., 1998; Lang, 2006).
X-rays are collimated by a (0.5 × 16) mm2 slit placed in front of the interferometer. The interference fringes are imaged onto a multianode through a vertical pile of eight 1 mm NaI(Tl) scintillators, spaced by 1 mm shades.
The splitter, mirror and analyser are (35 × 18 × 0.8) mm3, spaced 10.2 mm apart, and protrude from a common base. Since the X-ray source and detector are 0.8 and 0.3 m, respectively, from the mirror, the images of the scintillator pixels projected on the mirror are, on average, (1 × 3) mm2. The projected image of the scintillator pile is 13 mm in height.
As shown in Fig. 1, we imaged the moiré pattern by shifting the interferometer in 0.5 mm steps along the x axis and detecting the interference fringes in 61 adjacent (1 × 13) mm2 vertical (overlapping) slabs subdivided into 8 (overlapping) pixels of (1 × 3) mm2. Therefore, the (61 × 8) pixels image a (30 × 10) mm2 area on the interferometer crystals, by using the coordinates of the pixel centres.
3. Measurement procedure
3.1. Data analysis
A review of phase-contrast X-ray imaging based on crystal interferometry is given by Momose (2002). In a geometric optics model of the interferometer (with the positive exponent choice representing a plane wave with positive wavenumber K, see Fig. 1), each crystal delays the phase of the reflected X-rays (relative to the forward transmitted X-rays) by , where is the perfect-crystal reciprocal vector, d0 is the perfect-crystal spacing of the diffracting planes, and ui(x,y) (i = A, M1, M2, S) is the x component of the displacement field of the bent splitter (S), mirror (M1, M2) or analyser (A). The sign is positive if ui(x,y) is in the same direction as the x component of the incident-beam wavevector and negative otherwise.
The difference between the phase delays, and , along the two paths reaching the observation plane – one performing two reflections (R) followed by one transmission (T), the other one transmission followed by two reflections – is
According to the et al., 2023), the displacement fields and refer to the (splitter and analyser) inner sides (see Fig. 1) and are the means of the displacement fields of the two mirror surfaces (see Fig. 1).
model of a triple-Laue interferometer (SassoA plastic sheet, 1 mm thick, is placed between the splitter and mirror. With the positive exponent choice representing a plane wave (see Fig. 1), it modulates the interference phase by
where α is the angle of rotation (positive if counterclockwise), T the thickness, and the lengths of the X-ray paths, the index of refraction, and the The linearization is valid if rad.
The interference fringes are detected by each of the eight photomultiplier channels. The measurement equation is
where label the image pixel, I0n is the average count rate, the contrast, and the period.
The phases in the (61×8) image pixels are recovered by least-squares estimations, with the constraints and . After the unwrapping, we used to infer the displacement field .
Since we are interested only in the strain change after coating, a reference phase survey without any coating is taken in advance and subsequently subtracted to isolate the displacements induced by the Cu film. Since positive phase gradients correspond to displacements of the splitter and analyser lattices in the x direction and the opposite for the mirror lattice, tensile and compressive strains can be distinguished. Also, since is recovered modulo , a constant displacement is undetectable.
In (1), we neglected minor contributions coming from the phase of the crystals' reflection and transmission coefficients; this phase is sensitive to deviations of the crystal surfaces from being plane and parallel and to the misalignment and spacing of the diffracting planes. These contributions are discussed by Mana & Vittone (1997), Bergamin et al. (2000) and Sasso et al. (2023) and amount to a few per cent of a period. Also, since we subtracted the phase map of the naked interferometer, the interferometer and phase modulator geometry and intrinsic strains are irrelevant.
3.2. Cu coating
The coating of the crystals was carried out by electroless galvanic deposition in a water solution of copper(II) nitrate, Cu(NO3)2 (60 g l−1), and ammonium fluoride, NH4F (30 g l−1). The copper plates the silicon surface and, simultaneously, the oxidized silicon is removed by HF− to form water-soluble silicates and a clean interface between the Cu layer and the silicon crystal surface. The overall stoichiometric reaction is (Mendel & Kuei-Hsuing Yang, 1969)
The growth of the Cu film and the generated stress depend on the solution composition and temperature (20°C). Therefore, based on the results given by Massa et al. (2020a), we coated both crystal sides to estimate the stress from a preliminary phase-contrast image of the induced strain. We removed the coating from one of the surfaces only after the was estimated in this way.
3.3. Finite element analysis
We set up a finite element analysis of the coated interferometer crystals, modelled as a (35×18×0.8) mm3 Si crystal (IT Center for Science, 2020). Since the intrinsic displacement field of the naked interferometer was subtracted from the coating-induced one, gravity was switched off and the self-weight displacements (already detected before the coating) were not included in the analysis.
As shown in Fig. 2, the effect of the Cu film was simulated by an equiaxial and uniform compressive τ, modelled as forces per unit length applied orthogonally to relevant edges and lying in the crystal surfaces. We set Dirichlet boundary conditions on the bottom surface, y = 0 mm, by specifying a displacement field equal to zero, and used an anisotropic stiffness matrix (Quagliotti et al., 2013; Zhang et al., 2014). The x and z axes of the finite element model are parallel to the crystallographic directions (110) and , the y axis points upwards, and the reference frame origin is the crystal's bottom-left corner. A typical result is shown in Fig. 3. In contrast to our naive expectation, Fig. 3 shows that the coating does not induce tensile stress on the opposite (naked) surface, which is almost unstrained.
To simplify the fit to the experimental data of the z = 0 mm and z = 0.8 mm sections of the x displacements obtained via the finite element analysis [in the top, central, (30 × 10) mm2 imaged part, see the white rectangle in Fig. 3], we used a polynomial that was as simple as possible. In Fig. 3, the contour lines are obtained by fitting this polynomial to the finite element analysis. The residual standard deviations are a few per cent of the maximum displacement.
The approximating polynomial is (see Appendix A)
where , , , y0 is a model parameter without a specific physical meaning, x = x0 = 17.5 mm is the symmetry plane and mm is the neutral plane. The stressed (coated) surface is the z = 0 mm one, z0 is equal to the crystal thickness, and the neutral plane is the uncoated surface. The last term in (5a) encodes the x component of the (geometrical) radial displacement of the bent crystal and is relevant only if (see Appendix A).
The polynomial (5a) describes the effects of two bendings. The first bending occurs about a vertical axis in the x = x0 plane and has curvature . It takes the differential stress of the front and rear surfaces into account. The vertical increase of the curvature encodes the consequence of the zero displacements on the bottom surface. The y = const. sections of (5a) were assumed in solving the Takagi–Taupin equations for the dynamical X-ray propagation (Sasso et al., 2023).
The second bending occurs about an axis parallel to in the same x = x0 plane and has curvature . It encodes the vertical increase of the (compressive) strain, which is zero at the bottom and maximum at the top. The curvature depends on z because the neutral plane z = z0 is (almost) unstrained.
When both the front and rear surfaces are coated and equally stressed, the bending in the horizontal plane disappears. This means that . In this case, the polynomial approximation simplifying the fit of the finite element analysis to the experimental data is given by the limit of (5a) as and with , which is
The experimentally determined x and y axes might be slightly rotated with respect to the crystallographic directions (110) and (001), they might deviate from being perfectly orthogonal, and their origin might be displaced. Furthermore, the assumption of uniform might not be valid.
Therefore, to accommodate these
the actual polynomial used to fit the finite element analysis to a stressed phase-contrast image,is obtained from (5a) or (5b), where we allowed for rotations and translations of the x and y axes and omitted the term because it is irrelevant. The polynomial fitting the analysis to the neutral plane image,
is similarly obtained from the last term of (5a).
We used the finite element analysis for two complementary purposes. The first is predicting the displacements on the surfaces of the splitter, mirror and analyser, given the
due to the Cu coating on one of the crystal surfaces. We note that the analysis linearity allowed us to scale the displacements linearly with the surface stress.The second purpose is to compare predictions and observations by fitting the analysis to the phase-contrast images. The comparison was carried out via the Gauss curvature (Weisstein, 2023), where H is the Hessian of the polynomial (6) best fitting the data. The reason for this choice is the invariance of the Gauss curvature under the distance-preserving transformations of (5a) and (5b) into (6). In addition, we used the mean strain at the top of the imaged area.
4. Phase-contrast topography
In the next sections, we will discuss the cases when the bent crystal is the mirror, the splitter or the analyser. As shown in Appendix B, opposite bendings of the same crystal were achieved by flipping the interferometer by 180°. In all cases, to infer the τ induced by the Cu coating, firstly, we coated both sides of the crystal and fitted the polynomial (6) to the observed displacements (Massa et al., 2020a). Next, assuming the same we used the best-fit value of τ to predict, via the finite element analysis and the model of the interferometer operation, the displacement fields that will be detected by the (front and rear) topography carried out after the coating was removed from one side by FeCl3 etching.
We verified that the finite element analysis is insensitive to changes in the crystal thickness (assumed not to exceed 50 µm) and residual −1).
of the naked surface (assumed not to exceed 0.5 N mAs regards the effects of the (vertical and horizontal) gradients of the tilt,
and spacing, , where
of the diffracting planes on the phase-contrast images, the following considerations hold.
With the maximum τ = 6 N m−1 generated by the Cu coating, the horizontal and vertical gradients of θ are less than 1 and 0.5 µrad cm−1, respectively, θ being equal to zero at x = x0 = 17.5 mm [see Fig. 3 (middle)]. From this viewpoint, the phase shift between different points of the phase-contrast image due to the tilt of the diffracting planes is the same as what would be observed by rotating the crystal by the same θ angle. It never exceeds a few per cent of a period (Mana & Vittone, 1997).
The change in the diffracting-plane spacing affects the interference phase in two ways. Firstly, it mimics a crystal rotation, though in the opposite direction for the forward-transmitted and diffracted beams. Since, with τ = 6 N m−1, the maximum apparent rotation is less than 12 nrad, its contribution to the phase can be safely neglected.
Secondly, when one of the interferometer crystals is bent, the rays interfering parallelly leave the source from different points and propagate in different directions (Sasso et al., 2023). In turn, these differences cause optical path differences and raise questions about source coherence. Investigations would require extending the two-dimensional interferometer model given by Sasso et al. (2023) to three dimensions and partially coherent illumination (Sasso et al., 2022). Though we do not have a full understanding of the relevant physics, the phase-contrast images did not provide clues about problems related to them.
4.1. Mirror
When only one mirror side is coated, no matter if it is the input or the output one (see Fig. 1), the predicts that the phase-contrast topography will image the average of the displacements on the input, z = 0 mm, and output, z = 0.8 mm, surfaces. The τ = 1.1 (1) N m−1, was estimated from the displacements observed when both sides of the mirror are coated. This value was used in the finite element analysis to calculate the mean displacement field when only one side is stressed,
which is shown in Fig. 4 (top).
The mean top-strain and curvature, −5.8 (2) pm mm−1 and 0.29 (2) × 10−6 m−1, given in Table 1 are the averages of the values obtained when the crystal thickness, stress gradients of the coated side, residual stress of the naked side and of the crystal rim were varied to take into account the limited knowledge of their values. The relevant uncertainties are given in parentheses.
After removing the coating from one side, we imaged again the mirror displacements: firstly, with the interferometer placed in such a way that the input surface was the coated one and, secondly, with the interferometer turned by 180° so that the output surface was the coated one. An example of the measurement procedure is given in Appendix B. The results are shown in Fig. 4 (middle and bottom), where the contours of constant displacement are calculated from the polynomial (6) best fitting the data, and Table 1. The experimentally determined values of the mean top-strain and curvature in the two cases are nearly identical, agree with the predicted ones, and confirm that the observed displacements do not detect the bending.
4.2. Splitter and analyser
When the bent crystal is the splitter or the analyser, the ). To test this prediction, we reset the interferometer by FeCl3 etching and coated both sides of one of the extremal crystals – which will be the splitter or analyser depending on its mounting towards the source or detector. Since the sensitivity of the fringe phase to the splitter and analyser displacements is half that of the mirror and, also, since we expected to image no displacements when their coated surface is external, we increased the Cu thickness to generate the maximum detectable displacement, which is set by the minimum pitch of the moiré fringes still observable, a few millimetres.
predicts that the observed displacements refer to the surface inside the interferometer (see Fig. 1After imaging the displacements due to the two-side coating, we estimated the newly induced B.
removed the coating from the outer side, and imaged the displacements again. The coated crystal operated, firstly, as the splitter and, subsequently, as the analyser. In both cases, the coated (stressed) surface was internal. Eventually, the interferometer was reset, and the procedure was repeated, but now removing the coating from the inner side so that the coated (stressed) surface was external. The measurement sequence is illustrated pictorially in AppendixFigs. 5 and 6 (top) show the predicted displacements. The used in the finite element analysis was τ = 6.1 (6) N m−1 in the first coating, Fig. 5 (top), and τ = 6.3 (6) in the second one, Fig. 6 (top).
Fig. 5 (middle and bottom) shows the observed displacements when the coated (stressed) surface of the splitter (analyser) was internal. We note that the contours of constant displacement were calculated from the polynomial (6) best fitting the data. To take these images, the interferometer was mounted, firstly, in such a way that the coated crystal operated as the splitter and, secondly, with the interferometer turned by 180° so that the coated crystal operated as the analyser.
Table 1 compares the predicted and observed curvatures, κ, and mean stresses at the top of the imaged area, . The uncertainties (in parentheses) associated with the observations were roughly estimated by comparing different surveys. Those associated with the predictions take into account the uncertainties of the crystal thickness, stress gradients of the coated side, residual stress of the naked side and of the crystal rim.
The estimated value of κ () is lower (higher) than that fitting the observed displacements. However, the predicted and the observed ratios of the κ value associated with the one- and two-side coating cases agree quite well. The same is true for the ratios of the values.
Fig. 6 (middle and bottom) shows the displacements observed when the coated (stressed) surface of the splitter (analyser) was external. In this case, the contours of constant displacement were calculated from the polynomial (7) best fitting the data. The interferometer was again mounted, firstly, with the coated crystal operating as the splitter and, secondly, as the analyser. As predicted, the displacements are almost identical and almost null. The agreement between predictions and observations is confirmed by Fig. 7, where they have been averaged over the 10 mm height of the imaged area.
As shown in Fig. 8, when neglecting the elastic anisotropy of silicon, the finite element analysis fails to predict correctly the result of the phase-contrast topography. To our knowledge, this is the first observation of the elastic anisotropy at the atomic scale and shows the extreme sensitivity of X-ray interferometry to the strains of the splitting and recombining crystals.
5. Conclusions
We used phase-contrast imaging to test the
predictions of the sensitivity of a triple-Laue crystal interferometer to the bending of the splitting and recombining crystals. Specifically, we checked the prediction that the interferometer is insensitive to the concave or convex bending of the mirror (meaning that it senses the mean displacements) but sensitive to the splitter and analyser bending (meaning that it senses the displacements on their inner surface).In particular, we compared the displacement fields predicted via the finite element analysis against those observed via phase-contrast images. Opposite bendings were induced by a Cu film plated on one or the other side of the crystal. The detection of strains as small as 1 nm m−1 proved possible.
The results confirm the theoretical predictions. As shown in Fig. 4 (middle and bottom), the same mirror displacements were observed, no matter whether the bending was towards the source or the detector. Also, the two surveys agree with the predicted mean (see Fig. 4, top) of the front and rear displacement fields.
Comparing Figs. 5 and 6 (middle and bottom), we see that different displacements were observed, depending on whether the splitter or analyser bending was towards the inner or outer side of the interferometer. As shown in the figures, the observed displacements do not depend on the bent crystal working as the splitter or the analyser. Also, in this case, observations and predictions agree [see Figs. 5, 6 and 7 (top)].
The qualitative and quantitative differences observed depending on the stressed surface of the analyser being external or internal to the interferometer might impact the absolute measurement of the silicon lattice parameter and the kilogram realization by counting silicon atoms. Future work will investigate experimentally the
induced by crystal oxidation.We observed the anisotropic elastic behaviour of silicon at the atomic scale. Anisotropy determines a residual strain pattern of the (inner) neutral surface of the splitter or the analyser (which is opposite to the Cu-coated one) that is qualitatively different from that predicted by an isotropic model (compare Figs. 6 and 8). Strictly speaking, the complex displacement pattern observed and shown in Fig. 6 cannot be predicted by the (two-dimensional) interferometer model that prompted this work. In fact, it assumed a constant strain on the crystal surfaces. Therefore, the agreement shown in Fig. 6 between the expected and observed displacements is a clue to the more general validity of the predictions made.
Our results are also a successful test of the
of X-ray diffraction in deformed crystals, where, instead of the propagated intensity, we considered the phase changes in the reflection and transmission of the X-rays.From a practical viewpoint, X-ray interferometry allows the investigation of stress in thin films in a new way. The phase-contrast topography may provide the basis for new insights into the relationship between the silicon substrate and thin films, and their application to device design and manufacturing.
APPENDIX A
Bending model
With reference to the geometrical model of the cylindrically bent crystal shown in Fig. 9, in the const. sections, we describe the neutral plane by the parabola . The arc length of its portion from zero to is
where is the curvature, and t is the crystal thickness. Hence, the displaced point of the neutral surface was initially in (see Fig. 9). In general, the initial point , lying in a generic const. surface, is displaced to P1 = , where is the neutral plane, is the additional displacement of the points outside the neutral plane and .
The x component of the displacement vector from the initial to the final points is
where we assumed that the curvature depends linearly on the vertical coordinate . We note that, in our case, the neutral plane coincides with the rear, , surface.
APPENDIX B
Measurement procedure
As an example, Fig. 10 shows the measurement procedure when the bent crystal is the splitter or the analyser, and the crystal concavity is towards the outside of the interferometer. The sequence of the measurements is the same, mutatis mutandis, in the other cases considered.
Firstly, after removing the previous coatings, two (front and rear) topographic surveys are carried out to acquire the (zero) differential displacements .
Next, one of the extremal crystals (splitter or analyser, depending on its mounting towards the source or detector) is coated on both sides. Two (front and rear) surveys are carried out to infer the induced
after subtracting the relevant zero displacements. This subtraction allows us to observe the coating effect unambiguously.Eventually, the Cu coating is removed from the inner surface, and the last two (front and rear) surveys are carried out. The zero displacements, observed with the interferometer having the same orientation, are again subtracted from the observed displacements.
Acknowledgements
Open access funding provided by Istituto Nazionale di Ricerca Metrologica within the CRUI-CARE Agreement. EM developed the phase-contrast topography and carried out the experimental work. CPS and GM developed the theoretical formalism that prompted this investigation. All authors analysed the data, discussed the results and contributed to the final manuscript.
Funding information
Funding for this research was provided by Ministero dell'Università e della Ricerca.
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